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Physical Stability of 20% Lipid Injectable Emulsions via Simulated Syringe Infusion: Effects of Glass vs Plastic Product Packaging
David F. Driscoll, PhD,
Pei-Ra Ling, MD and
Bruce R. Bistrian, MD, PhD
From the Department of Medicine, Division of Clinical Nutrition and the
Nutrition/Infection Laboratory, B. I. Deaconess Medical Center and Harvard
Medical School, Boston, Massachusetts
Correspondence: David F. Driscoll, PhD, B. I. Deaconess Medical Center and
Harvard Medical School, Baker Building, Suite 605, 185 Pilgrim Road, Boston,
MA 02215. Electronic mail may be sent to
ddriscol{at}bidmc.harvard.edu.
Background: The United States Pharmacopeia (USP) has proposed
large-globule-size limits to ensure the physical stability of lipid injectable
emulsions, expressed as the percent fat >5 µm, or PFAT5, not
exceeding 0.05%. Visibly obvious phase separation as free oil has been shown
to occur in some samples if PFAT5 is >0.4%. We recently found
that lipids, newly packaged in plastic (P), exceed the proposed USP limits and
seem to produce less stable total nutrient admixtures compared with those made
from conventional glass (G), which do meet proposed USP standards. We tested
the possible stability differences between 20% lipid injectable emulsions in
either P or G in a simulated neonatal syringe infusion study.
Methods: Eighteen individual syringes were prepared from each 20%
lipid injectable emulsion product (n = 36) and attached to a syringe pump set
at an infusion rate of 0.5 mL/hour. The starting PFAT5 levels were
measured at time 0 and after 24 hours of infusion, using a laser-based light
obscuration technique as described by the USP Chapter <729>. The data
were assessed by a 2-way analysis of variance (ANOVA) with Container (G
vs P) and Time as the independent variables and PFAT as the dependent
variable. Results: At time 0, the starting PFAT5 level for
lipids packaged in G was 0.006% ± 0.001% vs 0.162% ±
0.026% for P, whereas at the end of the infusion they were 0.013% ±
0.003% and 0.328% ± 0.046%, respectively. Significant differences were
noted overall between groups for Container, Time, and Container-Time
interaction (all p < .001). Bonferroni tests showed significant
differences in PFAT5 levels between Containers at time 0 (T-0;
p < .001) and T-0 vs T-24 for P-based lipids (p
< .001), whereas no such differences were noted for Time for the G-based
lipids. Similar results were noted for PFAT10 levels.
Conclusions: We confirm that presently available lipid injectable
emulsions packaged in newly introduced plastic containers exceed the proposed
USP <729> PFAT5 limits and subsequently become significantly
less stable during a simulated syringe-based infusion. Although modest growth
(p = NS) in large-diameter fat globules was observed for the
glass-based lipids, they remained within proposed USP globule size limits
throughout the study. Glass-based lipids seem to be a more stable dosage form
and potentially a safer way to deliver lipids via syringe infusion to
critically ill neonates.
Journal of Parenteral and Enteral Nutrition, Vol. 31, No. 2,
148-153 (2007)
DOI: 10.1177/0148607107031002148

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